DEEPEN – Digital immersive engineering experiences for products and systems design

DEEPEN - Digital immersive engineering experiences for products and systems design

With the support of a research team that has its roots in computer aided engineering design research back in 1990’s merging research from Luleå University of Technology, Blekinge Institute of Technology and Stanford Unversity we are now embarking on DEEPEN – Digital immersive engineering experiences for products and systems design.

Please contact us (Marco Bertoni & Tobias Larsson) if you want to know more on how you may join our research center creation!

DEEPEN wants to be an an internationally leading research environment and the first-hand choice for partners who are interested in the development of the necessary capabilities to develop computer-generated environments able to support immersive product and system design experiences. 

DEEPEN is based on a clear vision on model- and data-driven design, building on the achievements of the Model Driven Development and Decision Support (MD3S) profile. MD3S is internationally recognised as leading research environment in this domain and features continuous collaborations with a number of industrial partners.

DEEPEN will deepen MD3S research to understand how Digital Twins and Extended Reality can be used to bring together diverse disciplines (engineering, sustainability, economics etc.) to inform engineering designers in an early stage, so to enable the creation of value- adding, sustainable life-cycle solutions and systems.

The main objective of DEEPEN is to coproduce new theories, methodologies, and tools to enhance the ability to evaluate the economic and societal value of new products and systems in the early design phase using immersive computer-generated environments. Its objective is also to increase international collaboration, impact educational programmes and disseminate new knowledge in top-ranked forums.

Key features

  • A process to guide the joint use of DT and XR to support the design of servitized, circular and sustainable solutions.
  • Methods and tools for DT realisation and implementation in industrial contexts.
  • Case-based twinned models and demo.
  • Educational/training material, frameworks and implementation guidelines.

WHAT ARE DIGITAL TWINS?

Digital Twins consist of a physical entity, a virtual representation of that entity, and a bi-directional data connection that feeds data between them  in both directions. 

Developing a digital twin is first and foremost a matter of ensuring a physical-to-virtual connection that captures the states of a physical entity (e.g., through sensors) and transfer it to the digital model. This allows the digital model to be always in sync with its physical counterpart, replicating it exactly.

A virtual-to-physical connection describes the flow of information and processes from the digital model to the physical object, so that – after having simulated a number of possible scenarios to determine the optimal set of parameters value for the physical entity – the latter is adjusted based on what’s best according to the simulation.

WHY A STRONGHOLD ON DIGITAL TWINS?

Digital Twins (DT) are listed by Gartner, Inc. as one of the most hyped technologies of the 2020s. This hype is driven by recent advances in Industry 4.0, data management and data processing technologies, as well as by the strong academic and industrial interest towards data-driven and digital manufacturing initiatives.

A 2019 survey among 599 organisations in 6 countries – having an annual revenue greater than $50 million- shows that 75% percent of the sample already used or were in the process of developing DT in conjunction with Internet of Things (IoT) projects.

DT are becoming a hotspot in the European research agenda, with several projects

exploring how virtual models can digitally reproduce with maximum accuracy the behaviour and performances of the real life counterpart to which they are twinned.

THE TRACKS OF DEEPEN

DEEPEN will be structured in 3 research tracks, each one focusing on a specific set of research questions related to the development and application of the DT in the early stages of circular solutions and systems design.

PRODUCT TWINNING TRACK

This track will focus on how virtual products shall be developed, twinned, controlled and used in a distributed environment to support early stage design decision making. The defining research questions for this track are:

  • How shall hardware models be developed/populated for prognostic purposes in an early design stage?
  • How shall twinning be realised between physical and digital objects?
  • How shall data analytics be used to predict the behaviour of products in circular systems?
  • How can the product twins support early stage design decision making?

PROCESS TWINNING TRACK

This track will focus on the development of behavioural models for the DT, with the objective to realistically replicate manufacturing, usage and end-of-life operations of complex systems. This track will be focused on the following research questions:

  • How shall process models be developed to simulate the lifecycle behaviour of circular
    solutions?
  • How shall process data be gathered from Cyber Physical Systems?
  • How shall the data from the system lifecycle be analysed to provide useful input to
    feed lifecycle simulation models?
  • How shall the results of process simulation activities be displayed to the distributed
    cross-functional team?

VALUE DISCOVERY TRACK

This track will focus on how the value of circular solutions – looking at how the solution affect people, planet and profit in the ecosystem – shall be captured and simulated through the use of digital twin/thread solutions. This track will pivot on the following research questions:

  • How shall qualitative and quantitative value-related dimensions for circular solutions be modelled in the Digital Twin?
  • How shall customer satisfaction and value-related data be gathered from the physical word and transferred to the virtual one?
  • How shall value-related data be analysed to predict future customer behaviour and value generation in circular businesses?
  • How shall Augmented and Virtual Reality applications be used to create ‘virtual experiences’ and communicate the value of circular product/service solutions?

Technologies explored in DOUBLED

Defining

CAD, Discrete Event Simulation and other CAE approaches for digital model building

Twinning

Cyber Physical Systems etc

Predicting

Machine Learning etc

Deciding

Virtuap Prototyping etc

Contacts

Marco Bertoni (PhD)
Professor
Main responsible for development of DOUBLED
Tobias Larsson (PhD)
Professor
Research Director and project leader MD3S

Features from research etablishing DOUBLED

Projektkurs 1: En imponerande utvecklingsresa – Reflektioner från BTH Experience Day

Projektkurs 1: En imponerande utvecklingsresa – Reflektioner från BTH Experience Day

Under våren har studenterna i Projektkurs 1 gjort betydande framsteg, visat stort engagemang och lärt sig värdefulla färdigheter. Vid BTH…

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New paper: Guiding Global Innovation Teams on their ExplorationJourney: Learning from Aspiring Engineering Students

New paper: Guiding Global Innovation Teams on their ExplorationJourney: Learning from Aspiring Engineering Students

A new paper by Jenny Elfsberg, Christian Johansson Askling, Andreas Larsson, Tobias Larsson, and Larry Leifer is in a special…

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Kick-down week in São Paulo

Kick-down week in São Paulo

São Paulo, Brazil - The international project team from this year's Volvo CE Sugar project experienced a week of intensive…

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Launching a new chapter with Sugar

Launching a new chapter with Sugar

Having run 11 projects in ME310, the PDRL Global Engineering student project will explore innovation opportunities in South America and…

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ME310 2023 kicking off

ME310 2023 kicking off

BTH is back again this year, joining forces with Stanford Mechanical Engineering and the Volvo Group for a final-year ME310…

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ME310 Convergence week på Stanford

ME310 Convergence week på Stanford

BTHs team i Stanfordprojektet ME310 är precis hemkomna från ”Convergence Week” på Stanford University, där man tillsammans har jobbat med…

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Produktutvecklingsforskningen med på IVA’s 100-lista 2020!

Produktutvecklingsforskningen med på IVA’s 100-lista 2020!

Professor Tobias Larsson och teamet kring forskningsprofilen Model Driven Development and Decision Support är med på Kungl Ingenjörsvetenskapsakademien, IVA's 100-lista…

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Industry 4.0 Cyber Physical Factory!

Industry 4.0 Cyber Physical Factory!

With the ongoing transformation of industrial product development and production, and especially how Internet of Things (IoT), smart factories, cyber-physical…

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PSS Design for the World’s Large Market

PSS Design for the World’s Large Market

Businesses are recognising and pursuing the opportunity to design appropriate products and services to serve the market known as the…

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VCE Electric Site Scaled Demo

VCE Electric Site Scaled Demo

Volvo CE is making steady progress towards realizing their sustainable construction vehicle goals of zero accidents, zero emissions, zero unplanned…

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Model Driven Decision Arena – MDDA

Model Driven Decision Arena – MDDA

One success factor in engineering design is the ability to make effective and risk-managed decisions in a timely manner. Rarely…

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Let the machines talk! Towards data-driven product development

Let the machines talk! Towards data-driven product development

Leonardo da Vinci is remembered in history as a “universal genius”, he was an artist, a scientist, a mathematician and an…

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Value-Driven Design – sustainable products and service innovation with value in focus

Value-Driven Design – sustainable products and service innovation with value in focus

In 1903, Charlie Taylor was given the task to design a completely new engine able to propel the first ever…

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Product-Service Systems Innovation?

Product-Service Systems Innovation?

Intentional product-service systems design is the way towards sustainable, circular economy, solutions for a future society! Q & A with…

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Reserach publications

Surface-conformed approach for mechanical property analysis using ultrasonic welding of dissimilar metals

Surface-conformed approach for mechanical property analysis using ultrasonic welding of dissimilar metals

Abstract In this paper, dissimilar aluminum (Al) and copper (Cu) metals were joined together using ultrasonic metal welding (USMW), a…

Investigation of Temperature Impact on Friction Conditions in Running Production of Automotive Body Components

Investigation of Temperature Impact on Friction Conditions in Running Production of Automotive Body Components

Abstract During the running production of automotive body components drifts in theprocess window is seen causing problems with non-conforming parts.…

LightFlow: Lightweight unsupervised defect detection based on 2D Flow

LightFlow: Lightweight unsupervised defect detection based on 2D Flow

Abstract In the industrial production process, unsupervised visual inspection methods have obvious advantages over supervised visual inspection methods due to…

LAD-Net: A lightweight welding defect surface non-destructive detection algorithm based on the attention mechanism

LAD-Net: A lightweight welding defect surface non-destructive detection algorithm based on the attention mechanism

Abstract Ultrasound welding technology is widely applied in the field of industrial manufacturing. In complex working conditions, various factors such…

Low-temperature mechanical properties of slotted and normal terminals using ultrasonic wire harness welding

Low-temperature mechanical properties of slotted and normal terminals using ultrasonic wire harness welding

Abstract The ultrasonic metal welding technology is widely promoted as a new connection approach in the field of current energy…

Experimental and theoretical study of stress relaxation in high-density polyethylene

Experimental and theoretical study of stress relaxation in high-density polyethylene

Abstract Stress relaxation of high-density polyethylene is addressed both experimentally and theoretically. Two types of stress relaxation testing are carried…

Static mechanical properties and failure behaviors of self-piercing riveted joints in aluminum alloy 5A06 after aging

Static mechanical properties and failure behaviors of self-piercing riveted joints in aluminum alloy 5A06 after aging

Abstract The ultrasonic metal welding technology is widely promoted as a new connection approach in the field of current energy…

Microstructural and Mechanical Characteristics Examination of Ultrasonically Welded Joints Using Orthogonal Experimentation

Microstructural and Mechanical Characteristics Examination of Ultrasonically Welded Joints Using Orthogonal Experimentation

Abstract In this paper, we present an investigation of ultrasonic welding performance for 25 mm2 copper wire and T2 copper plate…

Bridging simulation granularity in system-of-systems: conjunct application of discrete element method and discrete event simulations in construction equipment design

Bridging simulation granularity in system-of-systems: conjunct application of discrete element method and discrete event simulations in construction equipment design

Abstract The paper addresses a critical challenge in System-of-Systems (SoS) simulations arising from the different granularity levels in SoS simulations,…

Find full list of research publications from MD3S here.